High Speed Automatic Hydraulically Four Roll Planetary Axis

Working Principle

WORK PIECE SQUARING AND BOTTOM ROLL UP FOR CLAMPING

WORK PIECE CENTERING TO LEADING EDGE

LEADING EDGE PRE BENDING

WORK PIECE SQUARING AND BOTTOM ROLL UP FOR CLAMPING

WORK PIECE CENTERING TO LEADING EDGE

LEADING EDGE PRE BENDING

ROLLING STARTS

ROLLING IN PROGRESS

ROLLING COMPLETE

Sr. No	Particular	Remark
	MODEL CODE	4 R CSPANC
1	PRE BENDING	YES
2	ROLLING/BENDING	YES
3	MAX ROLL WIDTH	4000 MM
4	MINIMUM THICKNESS	1 MM
5	MAX. THICKNESS	80 MM
6	PRODUCTION RATE	UP TO 2 PCS/MIN
7	SIDE ROLL UP DOWN FOR RADIUS FORMING	BY HYDRAULIC CYLINDER
8	SIDE ROLL ROTATION	BY HYDRAULIC MOTOR
9	ROLL POSITION INDICATOR	PLC & HMI
10	ALL FUNCTIONS ACTUATION	PUSH BUTTON

High speed automatic Four Roll Planetary Axis – (Model No. 4R---CSPANC)

The pre bending / edge bending and rolling can be performed in the same machine.

Advantages :

High speed fully automatic machine can give an output up to 200 pieces / hour.
The machine can be operated remotely from all around.
Since this being a four roll machine the un-bend flat is minimum and smallest possible diameter is much tighter compared to 3 roll machine.( In many cases it can be as small as 1.1 times top roll).
Most advanced hydraulic circuit using latest technology electro hydraulics to achieve great roll parallel of within 0.2 mm.
Since all rolls are mounted in roller bearings the electrical consumption is less by 50% compared to conventional pyramid type machine.
Since all roll movement and roll rotation is through hydraulic actuator, only one person is required for operating the machine without effort.

Special Features

All our machine rolls are mounted in heavy duty roller bearings. Each roller is fitted with two bearing per side (four bearing per roller).

A movable control desk is conveniently located on machine. The main panel start / stop buttons and roll rotation fucntion (Reverse / forward) is provided on the same. The Top roll left side position and right side position are indicated separately by four digital meters

A specially designed & built mechanism allows drop end frame to tilt down in horizontal position without much efforts (one person can perform job). No need to dismantle frame from main body like in conventional machine. The top roll can be tilted to great degree of inclination making it most convenient and ease to remove rolled shells without any difficulty

All our machine rolls are mounted in heavy duty roller bearings. Each roller is fitted with two bearing per side (four bearing per roller)

Standard Featues

All rolls manufactured from alloy steel material
Both top and bottom rolls are positively driven by inline mounted planetary gear box and hydraulic motor.

Optional Featues

A special alloy steel material for Hardened rolls. Hardness up to 52-60 RC.
All 3 rolls (top and side rolls) / all 4 rolls (top, bottom and side rolls) are positively driven.
Tilt able top roll
Automatic roll speed compensation
Auto plate squaring reference stopper
Feeder table

Working Principle

High speed automatic Four Roll Planetary Axis – (Model No. 4R---CSPANC)

Advantages :

Special Features

Standard Featues

Optional Featues

Have you any question or need any help for work consultation

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