Manual Operated Three Roll Fix Axis – (Model No. 3R----FAMN)


Working Principle


WORK PIECE READY DULY PRE BENT/PRE PINCH

ROLLING STARTS

ROLLING START IN SINGLE PASS

ROLLING IN PROGRESS (MULTIPLE PASS)

ROLLING IN PROGRESS

ROLLING COMPLETE

Sr. No Particular Remark
MODEL CODE 3 R FAMN
1 PRE BENDING NO
2 ROLLING/BENDING YES
3 MAX ROLL WIDTH 4500 MM
4 MINIMUM THICKNESS 1 MM
5 MAX. THICKNESS 32 MM
6 PRODUCTION RATE NA
7 TOP ROLL UP DOWN FOR RADIUS FORMING MANUAL SCREW ROTATION
8 SIDE ROLL ROTATION ON FIXED AXIS
9 ROLL ROTATION MOTORIZED
10 ROLL POSITION INDICATOR DIGITAL INDICATOR

Manual Operated Three Roll Fix Axis – (Model No. 3R----FAMN)

The machine is most economical model among all plate bending machine and is most useful for small fabrication shop. Both pre bending and rolling can be done in the same machine.

Advantages :
  • Suitable for both pre bending and rolling application.
  • Specially developed low cost economical manual operated machine with motorized roll rotation, a perfect machine for small engineering work shop
  • Since all rolls are mounted in roller bearings the electrical consumption is less by 50% compared to conventional pyramid type machine with bush bearings.
  • User can be small engineering workshop willing to invest less still automate rolling.
  • Open type rolling requiring mass production qty.

Special Features

The machine frame is fabricated from all tested steel plate material. A Die Penetration test is carried out on all weld joints to ensure sound weld quality This frame is subjected to stress relieving, sand blasting and epoxy primer painted for corrosion free long lasting machine life.( Primer paint 160 DFT) The complete body frame is machined in CNC machine to achieve built in accuracy

A tilt able control desk is conveniently located on machine. The main panel start / stop buttons and roll rotation fucntion (Reverse / forward) is provided on the same. The Top roll left side position and right side position are indicated separately by two digital meters

A specially designed & built mechanism allows drop end frame to tilt down in horizontal position without much efforts (one person can perform job). No need to dismantle frame from main body like in conventional machine. The top roll can be tilted to great degree of inclination making it most convenient and ease to remove rolled shells without any difficulty

All our machine rolls are mounted in heavy duty roller bearings. Each roller is fitted with two bearing per side (four bearing per roller).

A dual cone bending device can be provided as shown. The attachment provided between bottom rolls is suitable for narrow cone diameter. The attachment to be fitted on a main frame is suitable for cone having wide angle.

An extra wide 'Y' type adjustable support rolls mounted in bearings provides best support to bottom rolls & eliminate scratches on top rolls

An extended rolls can be provided for mounting dies to roll different sections like angle, channel, beam, pipe or flat etc.



Standard Featues
  • Both the bottom rolls are driven rolls
  • All rolls are manufactured in alloy steel material
  • Separate digital roll position meter for each side of roll makes it easy to maintain parallelism between top and bottom roll
  • Manually operated drop end frame tilting for ease of job removal




Optional Featues
  • All 3 rolls positively driven for thin material rolling
  • Hardened rolls up to 52-55 RC
  • Tilt able top roll for ease of removal of duly rolled shells
  • Magnetic base electrical pendant for all around access to operator
  • Extended shaft for section rolling die mounting for rolling of section like angle, channel, beams, flats, pipes, bar etc
  • Sinking type reference plate for initial reference while feeding the plate inside the machine
  • Feeder table